In the current marketplace, customers set the ultimate criteria for quality.
If customers are satisfied, they will continue to patronize and the company
will continue to survive.
Kaizen is a feedback action to continuously improve the quality, cost and
delivery of products or services. Kaizen is defined as a small change of
the method. In today's competitive business environment, companies must
adapt to quality concept as the basis to offer the highest level of customer
service in order to be successful amidst the stiff competition. Kaizen strategy
is the single most important concept in Japanese Management, and is the
key to Japanese competitive success. In Japanese term, it means forever
gradual continuous improvement.
It is a collection of techniques for continuously improving performance
/ productivity In terms of cost effectiveness, quality and delivery, without
large capital investments i.e. small change within restriction. It contains
two elements, namely improvement and ongoing. It involves both managers
and workers. With kaizen, the organization strives to empower the worker
to increase worker satisfaction; facilitate a s ense of accomplishment;
create a sense of pride in one's work. Kaizen techniques create a relationship
between the worker and the job, and job process becomes a partner to achieve
job objectives.
An organization could apply kaizen by implementing 5S and QCC. 5S means
Seiri, Seiton, Seiso, Seiketsu and Shitsuke. It is five steps of kaizen.
It is an industrial application of kaizen. Productivity improvement succeeds
if 5S is good. Productivity improvement fails if 5S is bad. Hence it is
the key to total success. 5S means a place for everything and everything
in its places. 5S maintains necessary standard of cleanliness and orderliness
to make sites safe, healthy, pleasant places to work. Cleanliness and orderliness
manifest discipline, in turn is the basic requirement for quality, eliminate
waste and improve productivity.
Quality Control Circle (QCC) is the Kaizen Group with small groups consisting
of first line employees who continually control and improve the quality
of their work, products and services. It operates autonomously, utilizes
QC concepts and techniques and other improvement tools, taps members' creativity
and promotes self and mutual development
Ultimately, Kaizen gives impacts by
Improvement in work
Saving in energy, material and other resources
Improvement in working environment
Improvement in machines and processes
Improvement in jigs & tools
Improvement in office environment
Improvement in product quality
Ideas for new products
Customer satisfaction & customer relation
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